3D Design
Custom CAD modeling and prototype development for your unique EVA case requirements.
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Quality Control and Certifications for Custom EVA Cases
15+ years of OEM manufacturing experience, 1M+ annual capacity, and verified compliance for global B2B buyers.
Premium Brands Like Yours Choose Us
NIC
DJI
GoPro
Samsung
Leica
Fujifilm
Olympus
Pentax
Sigma
Canon
NIC
DJI
GoPro
Samsung
Leica
Fujifilm
Olympus
Pentax
Sigma
Canon
Protective Structure of Custom EVA Cases
Comprehensive solutions from concept to production with proven results
End-to-End Manufacturing Solutions
Impact Protection
Multi-density EVA foam absorbs shocks up to 15G impact resistance
Water Resistance
IP67-rated sealing options with waterproof zippers and gaskets
Temperature Stability
Stable from -40°C to 80°C for extreme environment usage
Custom Inserts
Precision-cut foam inserts tailored to your equipment dimensions
Core Challenge
- Challenge 1: Product Protection During Transport
- Standard packaging often fails to match different product shapes and size
- Low-quality cases degrade quickly under frequent use or outdoor conditions.
- Internal space is often poorly designed, leading to disorganized storage.
Our Solution
We use high-density EVA material combined with precision-molded inserts to ensure full shock absorption and secure positioning of each product.
We provide fully customized molding based on your product dimensions to achieve a perfect fit and zero movement inside the case.
Our EVA cases feature water-resistant, scratch-resistant, and impact-resistant construction designed for long-term durability.
We design customizable interior layouts including mesh pockets, elastic bands, dividers, and molded inserts for structured organization.
Explore Our Custom EVA Cases for Multiple Industries
Specialized solutions tailored to your industry's unique requirements
Your Premier OEM/ODM Partner for Custom EVA Protective Cases
Custom EVA protective cases designed for secure, impact-resistant storage and professional product protection. We provide fully OEM/ODM customization including precise molding, interior structure, and branding solutions to meet the needs of global B2B clients across multiple industries.
View product →
Custom Protective Case for Logitech Wireless Trackball M570
From Concept to Production, We Engineer Custom Cases That Protect Your Products and Elevate Your Brand.We Power Brands Across Industries We provide custom case solutions for: Camera & Accessory Brands Consumer Electronics Manufacturers Medical Device Companies Industrial Tool & Equipment Suppliers Corporate Gifting & Promotional Agencies
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Bluetooth headphones EVA Case | Your Custom OEM/ODM Protective Solution
From Concept to Production, We Engineer Custom Cases That Protect Your Products and Elevate Your Brand.We Power Brands Across Industries We provide custom case solutions for: Camera & Accessory Brands Consumer Electronics Manufacturers Medical Device Companies Industrial Tool & Equipment Suppliers Corporate Gifting & Promotional Agencies
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Custom Protective Case for Beats Pill Bluetooth Speaker
From Concept to Production, We Engineer Custom Cases That Protect Your Products and Elevate Your Brand.We Power Brands Across Industries We provide custom case solutions for: Camera & Accessory Brands Consumer Electronics Manufacturers Medical Device Companies Industrial Tool & Equipment Suppliers Corporate Gifting & Promotional Agencies
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Sony ZV-1 EVA Case | Your Custom OEM/ODM Protective Solution
From Concept to Production, We Engineer Custom Cases That Protect Your Products and Elevate Your Brand.We Power Brands Across Industries We provide custom case solutions for: Camera & Accessory Brands Consumer Electronics Manufacturers Medical Device Companies Industrial Tool & Equipment Suppliers Corporate Gifting & Promotional Agencies
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Custom Case for All Small Game Cards
From Concept to Production, We Engineer Custom Cases That Protect Your Products and Elevate Your Brand.We Power Brands Across Industries We provide custom case solutions for: Camera & Accessory Brands Consumer Electronics Manufacturers Medical Device Companies Industrial Tool & Equipment Suppliers Corporate Gifting & Promotional Agencies
View product →How Custom EVA Cases Are Manufactured
Our 10-step precision manufacturing process ensures consistent quality from design to delivery.
Raw Material
Before manufacturing, we will source qualified materials from trustworthy factories. These raw materials include EVA foam sheets, fabrics, zippers…
Laminating
In this step, our workers will laminate together EVA sheet with exterior material and interior material using eco-friendly adhesive.
Cutting
The laminated material is then cut into the required size and shape using a cutting machine. Precise and accurate cuts make the following process more efficient.
Pre-Heating
The cut pieces will be pre-heated so that they are pliable and easy to mold.
Thermoforming
Then, with the mold having been carefully designed to the demanded shape and size, an automatic molding machine will create the precise shape.
Trimming
After molding, excess material is trimmed off using a die-cut machine. In that way, the EVA shell looks clean and tidy.
Stitching
Then, our craftsmen will carefully stitch the different pieces together using a sewing machine. This step ensures the case is strong and durable.
Inspection
All of the products that come out of our hands have gone under 100% inspection. Any defects are identified and corrected at this stage.
Packaging
Once the inspection is complete, you can happily wait for your final EVA case with custom packaging options.
EVA Case Material Options - Premium Selection Guide
Choose from our extensive range of certified materials, each selected for durability and performance
Polyurethane (PU) Leather
Lightweight shell and trim with a leather-like finish; widely used on branded EVA cases for everyday carry and retail-ready presentation.
Polyester Textile
Durable woven polyester with a textured face for grip and a consistent, premium tactile finish on case exteriors.
Genuine / Bonded Leather
Natural or bonded leather accents for premium positioning; pairs with molded EVA cores to combine luxury aesthetics with rigid protection.
Brushed Tricot Fabric
Soft brushed tricot with excellent drape; commonly specified for linings and pockets where a smooth, snag-resistant hand-feel is required.
Microfleece
Plush, lightweight fleece for color-matched interiors; supports coordinated shell-and-lining palettes across production runs.
Oxford Weave Fabric
Classic basket-weave polyester or nylon oxford; strong, abrasion-resistant outer layer for travel, field kits, and high-cycle handling.
Velvet
Dense pile lining that protects polished surfaces from micro-scratches while delivering a luxury feel in branding and display zones.
Sherpa Fleece
High-loft synthetic fleece for cushioned inserts; breathable loft options where softness, warmth, and visual depth are priorities.
Lycra® / Spandex Blend
Four-way stretch panels for snug pockets and flexible inner wraps that recover shape after repeated packing and unpacking.
Polyester Mesh
Open construction for airflow and partial visibility; abrasion-resistant mesh in lids, windows, and organizational pockets.
PVC Synthetic Leather
Cost-effective leather grain with wipe-clean maintenance; soft-touch grades for linings, gussets, and branded exterior panels.
Multispandex (4-Way Stretch)
Multi-filament spandex blend with a smooth face and high recovery; ideal for elastic pockets, fitted sleeves, and conforming inner wraps.
High-Denier Polyester
Heavy-duty woven shell with high tear strength for logistics, retail display, and high-frequency carry across B2B programs.
Which customization options best suit your product?
Personalize every detail to match your brand identity and functional requirements
Logo Customization Options
Interior Pocket Options
Exterior Accessories Options
| Method | Description | Best For | Durability |
|---|---|---|---|
| Silk Screen Printing | Ink is applied directly onto the surface for clean and simple logo presentation. | Bulk orders, promotional products, and cost-sensitive projects. | Moderate; suitable for normal use, may fade over time with heavy friction. |
| Embossed / Debossed Logo | Logo is pressed into or raised from the surface using heat and pressure. | Premium branding, minimalist design, and high-end product lines. | High; resistant to wear as no ink is applied. |
| Metal Plate Logo | Custom metal badge attached to the case surface for a strong visual identity. | Luxury products, corporate branding, and gift packaging. | Very high; excellent resistance to wear, impact, and environmental exposure. |
| PVC / Rubber Patch Logo | Soft molded logo patch stitched or bonded onto the surface. | Outdoor gear, sports cases, and rugged applications. | High; flexible, waterproof, and resistant to deformation. |
| Heat Transfer Printing | Logo is transferred onto the surface using heat and pressure for detailed graphics. | Colorful designs, complex logos, and retail-oriented products. | Medium to high; good adhesion but may wear under frequent abrasion. |
| Zipper Pull Logo | Custom logo integrated into zipper pullers for subtle branding. | Functional bags and cases requiring low-profile branding. | High; long-lasting under repeated use. |
View Full Material Customization Guide
Explore detailed material specifications and customization options on our dedicated page
Custom EVA Case Specifications & Manufacturing Tolerances
Comprehensive technical data for engineers and product designers.
Material & Performance Specifications
- EVA Hardness RangeCustomizable
25-60 Shore C
- Densityg/cm³
0.12-0.35
- Tensile StrengthMPa
≥2.5
- Elongation at Break%
≥500
- Compression Set (70°C, 22h)%
≤25
- Impact ResistanceProtection
15G
- Temperature Range°C
-40 to +80
- Water Absorption%
<0.1
- Manufacturing Tolerancemm
±0.5
- Min Wall Thicknessmm
3
Note: All specifications are tested according to ASTM D2240, ASTM D638, and ISO 1798 standards. Custom specifications available upon request.
EVA Case Design & Manufacturing Knowledge
Expert insights and technical guides to help you make informed decisions
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Custom EVA Case Manufacturer FAQ
Common questions about ordering, pricing, production, and shipping
Yes, we ship globally and support different logistics solutions based on your needs.
Still Have Questions?
Our sales and engineering teams are ready to answer any questions about your specific project requirements.
Ready to Start Your Custom EVA Case Project?
Get a free quote, sample kit, and design consultation within 24 hours
Email Uszdxt07@pengtour.com
Call Us+86 13538572835
Visit UsBuilding 2, No. 56, Xingfu Road, Liaobu Town, Dongguan City, Guangdong Province
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