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OEM & ODM EVA Drone Case Manufacturer — Dongguan, China

Custom EVA Drone Case Manufacturer — Pengtour OEM Factory for DJI & Professional UAV

Built for brands that can't afford downtime. Custom die-cut foam interior precision-matched to your drone — body, propeller blades, battery, gimbal, controller, and accessories — all locked in place. EVA shell tested to MIL-STD-810G. Waterproof zipper rated IP67. Propeller channels engineered per blade fold geometry.

100 pcs MOQ
MIL-STD-810G Tested
IP67 Waterproof Zipper
Years Team Experience
Get a DFM Review
Pengtour Custom EVA Drone Cases — Precision-Fit Protection for DJI and Professional UAV Systems.
Min. Order Qty100 pcs MOQ✓No tooling fee
Lead Time30–45 daysSample included
13+Years Team Experience
10M+Products Delivered
70+Fabric Color Options
50+Countries Served

Why EVA Outperforms Hard Plastic for Custom Drone Carrying Cases

Protection RequirementFabric / Nylon BagABS / Polypropylene Hard ShellPengtour EVA Case
Shock absorption (drop/vibration)NoneRigid only — no internal dampingEVA absorbs and distributes impact energy
Precision interior fitGeneric padded dividersGeneric foam — not device-specificCNC die-cut to exact device dimensions ±0.3mm
Propeller blade protectionNoneLoose interior spaceDedicated blade channels per fold geometry
WeightLightestHeavy (2–4× EVA weight)50–70% lighter than ABS equivalent
Branding & GraphicsPrint onlyLimited surface optionsDeboss/emboss logo on shell + hardware engraving

Pengtour Drone Storage Solutions — One OEM Factory, Every UAV Form Factor

Consumer Folding Drone Cases (DJI Mavic / Air / Mini series)

Consumer Folding Drone Cases (DJI Mavic / Air / Mini series)

Precision die-cut EVA interior. Drone body bay, folded propeller channel (4-arm), battery bay, charger pocket, ND filter holder, propeller guard slot.

  • Protection Challenge: Folded propeller blades crack under side-load pressure without dedicated blade channels, and gimbal camera units scratch against case walls when isolation pockets are missing — both are leading causes of warranty returns.
  • Pengtour Engineering: Dedicated folded-blade channels with EVA micro-ribs prevent lateral blade flex. Independent gimbal isolation pocket with microfiber lining ensures zero contact with shell wall throughout transport.

Category Protection Engineering

Precision die-cut EVA interior. Drone body bay, folded propeller channel (4-arm), battery bay, charger pocket, ND filter holder, propeller guard slot.

Reference Product

DJI Mavic 3 / Air 3 / Mini 4 Pro / Avata 2

Mid-Size Camera Drone Cases (DJI Inspire / Matrice 350 / Autel EVO II)

Mid-Size Camera Drone Cases (DJI Inspire / Matrice 350 / Autel EVO II)

Removable arm support system. Gimbal isolation pad. Multi-battery tray. ND/PL filter case insert. Cable management grid.

  • Protection Challenge: Interchangeable ND filter sets and spare batteries collide without compartmentalization — loose metal battery terminals scratch adjacent filter glass, causing coating damage that degrades aerial footage.
  • Pengtour Engineering: Multi-tier die-cut foam: upper tier for drone body + gimbal guard; lower tier with individual battery isolation cells (no metal-on-metal contact) and velour-lined ND filter slot precision-fit to filter diameter.

Category Protection Engineering

Removable arm support system. Gimbal isolation pad. Multi-battery tray. ND/PL filter case insert. Cable management grid.

Reference Product

DJI Inspire 3 / Matrice 350 / Autel EVO II Pro

Professional UAV Field Cases (DJI Matrice 30T / Skydio X10)

Professional UAV Field Cases (DJI Matrice 30T / Skydio X10)

Modular foam tile system. IATA-compliant LiPo battery compartment with physical isolation wall. IP67 perimeter seal. Padlock hasp. Pelican-style latches optional.

  • Protection Challenge: Professional UAVs face three simultaneous transport risks: rotor arm load transfer to chassis, detachable payload modules (thermal, LiDAR) requiring ESD-safe isolation, and LiPo batteries that must be physically separated per IATA regulations for air freight.
  • Pengtour Engineering: Modular interior with rotor arm channels + payload module cavities + IATA-compliant battery compartment with physical isolation wall. EVA wall ≥ 5.0mm, compression resistance ≥ 90 kg/cm². Optional pressure-equalization valve and IP67 butterfly latch for field deployment.

Category Protection Engineering

Modular foam tile system. IATA-compliant LiPo battery compartment with physical isolation wall. IP67 perimeter seal. Padlock hasp. Pelican-style latches optional.

Reference Product

DJI Matrice 30T / Matrice 350 RTK / Skydio X10

FPV / Racing Drone Cases

FPV / Racing Drone Cases

Frame bay with replaceable foam tile. Motor protector grid. Goggles bay with lens cover pad. Antenna port management. Compact carry handle.

  • Protection Challenge: FPV frames and exposed motor bells have no factory protection — loose foam packing allows frames to shift and motor shafts to contact each other, bending propeller shafts and cracking carbon fiber arms.
  • Pengtour Engineering: Replaceable foam tile system locks the frame bay geometry per specific frame dimensions. Motor protector grid isolates each motor bell. Goggles bay includes a dedicated lens cover pad to prevent Fresnel lens contact marks.

Category Protection Engineering

Frame bay with replaceable foam tile. Motor protector grid. Goggles bay with lens cover pad. Antenna port management. Compact carry handle.

Reference Product

DJI Avata 2 / O3 Goggles / custom FPV builds

Need a Different Camera Case Structure?

Share your camera model, lens configuration, accessories and estimated quantity. We will review the complete setup and recommend a practical direction for the shell, interior layout and sample development.

Four Dimensions of Customization — Custom Logo Drone Case, Your Way

Material & Exterior

  • EVA hardness: 35–65 Shore C (customizable); exterior finish: matte / gloss / fabric-wrap / Cordura; color: custom Pantone; handle: rubber grip / aluminum / folding.

Interior Layout

  • CNC die-cut per CAD/device dimensions; foam density: 45–80 kg/m³; layer count: 1–4 tiers; microfiber-lined bays, elastic loops, and zipper pockets.

Branding & Graphics

  • Debossed/embossed logo on EVA shell; laser-engraved zipper pulls; woven label; screen print; full-colour lid panel insert.

Packaging & Compliance

  • Retail box / shipping carton / FBA-compliant; barcode label; IATA dangerous goods labelling for LiPo battery shipments.

Configure the Waterproof Drone Case Around Your UAV

OEM and ODM EVA camera case customization service
ComponentSpecification RangeNotes
EVA Shell35–65 Shore C hardness; 18–25mm wall thickness; density 38–55 kg/m³Softer for consumer; harder for pro field cases
Interior Foam45–80 kg/m³ closed-cell EVA; CNC die-cut ±0.3mm accuracy; microfiber lining availableReplaceable tile system optional
ZipperYKK #10 waterproof coil or equivalent; IP67 rated (per IEC 60529); pull-force testedTSA-compatible lock loop available
HardwareStainless or zinc-alloy latches, hinges, padlock hasps; surface: nickel / matte black / anodizedLoad test ≥ 50 kg vertical pull
HandleRubberized top handle; optional aluminum telescoping; side carry strap loops—
WheelsInline skate-style dual wheels (field case only); polyurethane tread—

From Your UAV to Our Case — Transparent OEM Drone Case Development at Every Step

STEP01

Design

Engineer translates UAV dimensions (CAD/3D or physical drone) into 2D/3D case layout. Propeller blade channels, battery isolation, gimbal pocket, controller recess engineered.

Timeline:
1-3 working days
Your Input Required:
UAV CAD / dimensions + branding artwork
STEP02

Sampling

Physical prototype produced. Fit check: drone insertion, blade clearance, battery removal. Drop-test preview at 1.5m.

Timeline:
7 days
Your Input Required:
Review & approve sample photos
STEP03

Sign-Off

Pre-production sample shipped. Test with actual drone. Final material and branding locked.

Timeline:
3-5 days (shipping dependent)
Your Input Required:
Sign sample approval form
STEP04

Mass Production

Bulk mfg: IQC → IPQC → FQC (AQL 2.5) → Performance test → OQC pre-shipment.

Timeline:
30–45 days after sample approval
Your Input Required:
None
STEP05

Pack & Ship

Per spec: retail box, FBA carton, or field case pallet. Pre-shipment inspection report issued. FOB/CIF/EXW.

Timeline:
As per shipping terms
Your Input Required:
Confirm packaging & destination

Mold Fee Policy

  • Stock mold: free (existing cavity shapes)
  • Semi-custom mold (existing shell + adjusted interior): 400
  • Full custom mold (new EVA shell shape + new interior): 1,500
  • Mold fee 100% refundable against first bulk order ≥ 2,000 pcs

Pengtour Drone Case Quality Control — Five In-House Gates, Third-Party Testing on Request

GateWhat We CheckStandard / Equipment
IQCEVA sheet hardness & density; zipper pull-force; hardware tensile strength; foam densityShore C durometer; pull gauge; density tester
IPQCWall thickness at 8 points; cavity dimensional accuracy ±0.3mm; zipper sealing; hinge/latch alignmentDigital caliper; CMM gauge; IP67 water test
FQCDrone fit check (actual device); zipper 50-cycle function; logo alignment; cosmetic passAQL 2.5 per ISO 2859-1:1999 (iso.org/standard/1141.html)
Performance1.5m drop 6-face (MIL-STD-810G Method 516.6); IP67 waterproof (IEC 60529, iec.ch); IATA LiPo compartment isolation checkDrop tester; IPX chamber; compression gauge
OQCCosmetic final inspection; label completeness; carton compression per ISTA 1A (ista.org)Visual jig; carton tester

Third-Party Testing — Available on Request

ServiceAgency OptionsGoverning Standard
Pre-Shipment InspectionSGS (sgs.com), Bureau Veritas (bureauveritas.com), TÜV Rheinland (tuv.com)AQL sampling to ISO 2859-1:1999 (iso.org/standard/1141.html); AQL 2.5, General Inspection Level II
Lab Performance TestingSGS (sgs.com), Intertek (intertek.com), UL (ul.com)Drop test: MIL-STD-810G Method 516.6; transit test: ISTA 1A (ista.org); IP waterproof: IEC 60529 (iec.ch); material compliance: REACH — Regulation (EC) No 1907/2006 (echa.europa.eu) and RoHS — Directive 2011/65/EU
Factory AuditSGS (sgs.com), Bureau Veritas (bureauveritas.com)Social compliance: SMETA (sedex.com); QMS: ISO 9001:2015 (iso.org/standard/62085.html)

Frequently Asked Questions — Custom EVA Drone Carrying Cases

Common questions about ordering, pricing, production, and shipping

The minimum order quantity for custom Pengtour EVA drone cases is 100 pcs, including custom designs and stock molds with logo customization.
Yes. Provide the drone's CAD file or physical dimensions (body, folded arm width, propeller diameter, gimbal stack height, controller and battery dimensions) and we'll engineer a precision case. We've developed cases for 80+ drone models.
Our professional UAV field case includes a dedicated LiPo compartment with a physical isolation wall per IATA PI 965/966/967 requirements. For consumer folding drone cases, we engineer a ventilated battery bay with separation from the main drone body. IATA compliance documentation available on request.
7 days after design confirmation. Sample cost: RMB 500–1,200 (approx. USD 70–165), fully refunded on your first bulk order.
Yes. Provide your Pantone code and we'll match EVA shell color and hardware finish. Pre-production color sample submitted for approval before bulk run.
FOB (Dongguan / Guangzhou / Shenzhen), CIF (major ports worldwide), EXW (factory). DDP available for select destinations. All Incoterms 2020.

Still Have Questions?

Have a different camera case question? Talk to our project team.

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Ready to Protect What Your Customers Fly? Get a Wholesale EVA Drone Case Quote

Send us your drone model, target market, and branding brief — Pengtour will have a design direction back to you within 24 hours.

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